Syncross IMMSEvery motor, pump and machine in one live view

Motors, pumps, air compressors, boilers, conveyors and machines stream live condition data into the Syncross IMMS dashboard. Click an asset, or take the tour.

Maintenance challenges
Maintenance Challenges

Maintenance Should Not Start After a Breakdown

Reactive maintenance creates unexpected downtime, emergency repair cost, missed tasks, poor asset history, and unreliable production planning.

Unexpected Breakdowns

Critical machines fail without early warning when asset health data is not monitored.

No Health Visibility

Vibration, temperature, runtime, and fault signals stay hidden across machines and systems.

Manual Scheduling

Manual maintenance planning causes missed tasks, repeated follow-ups, and incomplete records.

High Repair Cost

Emergency maintenance and poor spare planning increase operational cost and downtime risk.

Weak Task Tracking

Technician assignments and work order progress are difficult to track without digital workflow.

Unclear Failure Patterns

Recurring faults repeat when maintenance history is not analyzed properly.

Spare Parts Uncertainty

Maintenance delays increase when critical parts and resources are not planned ahead.

Scattered Data

Asset data remains disconnected across machines, PLCs, SCADA, logs, and spreadsheets.

Simple Maintenance Language

Understand IMMS: Monitor × Predict × Act

Maintenance becomes powerful when teams can see which motor, pump or compressor is healthy, drifting, or about to fail.

Monitor

Capture vibration, temperature, current, pressure and run hours from sensors and PLCs. Know the live health of every critical asset.

×

Predict

Score failure risk from trends and anomalies with AI. Spot bearing wear, overheating and drift before they become downtime.

×

Act

Raise work orders, assign technicians and track closure with rules, schedules and a full maintenance history.

IMMS = Monitor × Predict × Act
Animated Asset Data Flow

How Asset Data Connects with Syncross IMMS

From sensors and PLCs to mobile work orders and AI recommendations, Syncross creates a complete maintenance data pipeline.

01

Factory Assets

  • Motors
  • Pumps
  • Compressors
  • Boilers
  • Conveyors
MotorsPumpsBoilers
02

Sensors / PLC / SCADA

  • Vibration
  • Temperature
  • Runtime
  • Fault signal
  • Current signal
VibrationTemperatureRuntime
03

Edge Gateway

  • Modbus
  • OPC UA
  • MQTT
  • Local buffering
  • Secure transfer
ModbusOPC UAMQTT
04

Syncross IMMS Platform

  • Asset health
  • Failure risk
  • Rules engine
  • AI analytics
  • Reports
AIRulesRisk score
05

Dashboard & Mobile App

  • Alerts
  • Work orders
  • Technician status
  • MTBF / MTTR
  • Maintenance logs
AlertsWork ordersMobile
Predictive Maintenance

Predict Failures Before They Become Downtime

A machine health timeline helps teams detect early anomalies, trigger maintenance actions, and prevent costly production interruptions.

1

Normal Operation

Machine vibration, temperature, and runtime stay inside expected ranges.

2

Early Anomaly

Sensor trends detect small abnormal changes before failure happens.

3

Warning Threshold

Risk score increases and maintenance team receives a predictive alert.

4

Work Order

Maintenance task is generated, assigned, tracked, and completed digitally.

5

Failure Avoided

Asset returns to stable condition with reduced downtime and better reliability.

Dashboard Showcase

Live Maintenance Dashboard for Complete Asset Reliability

Track asset health, predictive failure risk, vibration, temperature, run hours, work orders, maintenance calendar, technician status, spare parts, MTBF, MTTR, and maintenance reports.

✓
Factory asset overview mapSee all critical assets with healthy, warning, critical, maintenance due, and offline states.
✓
Predictive failure risk chartVisualize vibration, temperature, runtime, and risk trends to plan maintenance early.
✓
Work order and technician statusConnect machine alerts with real maintenance execution, task ownership, and closure history.
IMMS Features

Everything You Need to Run Smarter Maintenance Operations

Real-Time Asset Health

Monitor condition, vibration, temperature, runtime, load, fault signals, and performance indicators.

Predictive Maintenance

Detect wear, imbalance, overheating, abnormal operation, and possible failure before breakdown.

Smart Scheduling

Schedule preventive or condition-based tasks based on runtime, alerts, asset condition, or rules.

Work Order Management

Create, assign, track, and close maintenance work orders from a central dashboard.

Maintenance Logs

Keep digital records of repairs, inspections, downtime, spare parts, and technician notes.

Mobile App Access

Allow technicians to receive tasks, update status, upload notes, and check asset history.

Smart Alerts

Notify teams for abnormal vibration, high temperature, overdue maintenance, and fault signals.

Maintenance Analytics

Analyze asset reliability, recurring failures, downtime patterns, maintenance cost, MTBF, and MTTR.

AI Maintenance Intelligence

From Asset Signals to AI-Powered Maintenance Decisions

Syncross IMMS converts vibration, temperature, runtime, fault, maintenance, and work order data into actionable reliability insights for maintenance and management teams.

1
Failure risk predictionDetect abnormal patterns and score asset risk before breakdown creates downtime.
2
Vibration and temperature anomaly detectionIdentify imbalance, overheating, wear signals, and operating condition changes.
3
MTBF and MTTR insightsMeasure asset reliability, repair speed, technician workload, and recurring fault patterns.
Syncross AIDemo dataOnline
Business Impact

Reduce Downtime. Extend Asset Life. Lower Maintenance Cost.

Use asset health monitoring, predictive analytics, smart scheduling, and work order visibility to improve plant reliability.

24/7Live asset visibility
100%Digital work-order flow
1Unified reliability dashboard
360°Maintenance history view
↓Less unplanned downtime with early failure warnings
↑Longer asset life through condition-based service
$Lower emergency repair cost and better spare planning
✓Fewer missed tasks with digital scheduling and checklists
AIFailure risk scores show where to inspect first
⇄Faster repairs with clear task ownership and history
ReportAudit-ready maintenance logs without spreadsheets
↗Scale from one site to multi-site reliability
Why Syncross IMMS

Built for Real Industrial Maintenance Teams

Real-Time Asset Health

Monitor critical assets continuously with live condition signals and status dashboards.

Predictive Intelligence

Use AI-powered anomaly detection, failure risk scoring, and trend analysis.

Work Order Control

Assign, track, close, and review maintenance tasks from dashboard and mobile app.

Edge + Cloud Architecture

Scalable for single-site and multi-site factory maintenance operations.

Let's Talk

Ready to move your plant from breakdown to predictive maintenance?

Book a walkthrough with our industrial IoT team and see Syncross IMMS running on assets like yours.