Syncross Utility Management SystemEvery utility in one live view

Water, gas, steam, compressed air and electricity stream live data from meters and sensors into the Syncross UMS dashboard. Click a utility, or take the tour.

Utility Challenges

Utilities Are Running. But Are They Fully Under Control?

Without live utility visibility, factories often lose money through leakage, delayed reporting, uncontrolled loads, pressure drops, and scattered data across meters and systems.

Water Wastage

Leaks, overflow, abnormal flow, and manual meter reading make water loss difficult to detect quickly.

Compressed Air Leakage

Pressure drops and hidden leakage increase compressor runtime and energy cost.

Steam Loss

Steam line performance, pressure, and consumption are often not visible in real time.

High Utility Cost

Utility costs rise when factories cannot track consumption by department, process, or equipment.

Manual Reporting

Manual reports delay action and increase the risk of inaccurate utility decisions.

Pressure Drops

Poor monitoring of gas, air, or steam pressure can affect production quality and reliability.

Unplanned Downtime

Pump, compressor, tank, or boiler issues become expensive when alerts arrive too late.

Scattered Data

Utility information remains isolated across PLCs, SCADA, meters, panels, and manual logs.

Simple Factory Language

Understand UMS: Measure × Monitor × Control

Utility management becomes powerful when teams can see where water, gas, steam, air and power are used, wasted, or about to fail.

Measure

Capture flow, pressure, level, temperature and energy from smart meters and sensors. Know exactly how much of each utility every area consumes.

×

Monitor

Watch consumption, trends, targets and alarms in real time. Spot leakage, abnormal usage and pressure drops before they become losses.

×

Control

Act on pumps, compressors, valves and loads with rules and schedules. Reduce waste with auto shutdown, alerts and an audit trail.

UMS = Measure × Monitor × Control
Animated Utility Data Flow

How Factory Utility Data Connects with Syncross UMS

From meters and sensors to dashboards and AI recommendations, Syncross creates a real-time utility data pipeline across the factory.

01

Factory Utility Systems

  • Water lines
  • Gas lines
  • Steam lines
  • Compressed air
  • Electrical utility
m3/hNm3/hkg/h
02

Smart Meters & Sensors

  • Flow meters
  • Pressure sensors
  • Level sensors
  • Temperature sensors
  • Energy meters
FlowPressureLevel
03

PLC / SCADA / Edge

  • Modbus
  • OPC UA
  • MQTT
  • Gateway buffering
  • Local logic
ModbusOPC UAMQTT
04

Syncross UMS Platform

  • Data processing
  • Rules engine
  • AI analytics
  • Alarms
  • Reports
AIRulesAlarms
05

Web & Mobile Dashboard

  • Live utility map
  • Trend charts
  • Cost analytics
  • Alerts
  • Recommendations
WebMobileReports
Dashboard Showcase

Complete Water Visibility from One UMS Dashboard

Track flow rate, active power, specific power, source share, flow meter status, and consumption by area across three interactive dashboards.

SYNCROSSWater › Source OverviewLive · Factory-01--:--:-- · user@ums.syncross.ai
✓
Source overview and live flow trendSee flow rate, power, specific power and the share of every water source in one view.
✓
Flow meter list and statusSearch, sort and export every flow meter with its latest reading and uptime.
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Water flow diagramFollow water from boreholes through the overhead tank to every consumer area.
Critical Utilities

Monitor Every Utility from One Platform

Water Monitoring

Track consumption, flow rate, tank level, pump status, leak detection, and abnormal usage.

  • Consumption and flow rate
  • Tank level and pump status
  • Leak detection
  • Abnormal usage alerts

Gas Monitoring

Monitor gas flow, pressure, safety levels, consumption trends, and process-area usage.

  • Gas flow and pressure
  • Safety levels
  • Consumption trends
  • Process-area usage

Steam Monitoring

Track steam flow, pressure, temperature, line performance, process consumption, and wastage.

  • Steam flow and pressure
  • Temperature
  • Line performance
  • Process consumption and wastage

Compressed Air Monitoring

Monitor pressure, flow, leakage, compressor runtime, efficiency, and department-wise air use.

  • Pressure and flow
  • Leakage detection
  • Compressor runtime and efficiency
  • Department-wise air use

Electricity Monitoring

Track power consumption, utility demand, cost, downtime, and related operational performance.

  • Power consumption
  • Utility demand
  • Cost tracking
  • Downtime and performance

Pump & Tank Monitoring

Monitor pump status, tank levels, overflow risk, low-level alerts, runtime, and automation logic.

  • Pump status and runtime
  • Tank levels
  • Overflow and low-level alerts
  • Automation logic
AI Utility Intelligence

From Utility Data to AI-Powered Decisions

Syncross UMS transforms raw utility signals into clear insights for leakage detection, utility cost optimization, predictive maintenance, and executive-level decisions.

1
Leak and abnormal usage detectionIdentify water leakage, compressed air leakage, steam loss, pressure drops, and unusual consumption.
2
Utility optimization recommendationsFind idle loads, inefficient compressor operation, pump runtime issues, and utility saving opportunities.
3
Production vs utility correlationCompare production output with water, gas, steam, electricity, and compressed air use.
Syncross AIDemo dataOnline
Business Impact

Reduce Utility Waste. Lower Cost. Improve Reliability.

Use live data, alerts, automation, and reporting to improve utility performance across factory operations.

24/7Live utility visibility
5+Utility categories
100%Digital reporting workflow
1Unified dashboard
↓Lower utility waste through early leak and abnormal usage detection
$Utility cost visibility by department, process, and equipment
!Fewer unplanned stoppages with early pump, compressor, tank, and boiler alerts
↘Peak demand control with early warnings and load profile analytics
AIAI recommendations for idle loads and compressor optimization
ReportingAutomated reports replace manual meter reading and spreadsheets
CO₂Utility-linked CO₂ visibility for sustainability goals
↑Scale from a single site to multi-site utility visibility
Control & Automation

Control Pumps, Compressors, Valves, and Utility Loads Smarter

Syncross UMS can support monitoring-only or monitoring-plus-control deployment depending on factory requirements and integration scope.

Auto Shutdown

Turn off selected loads during low demand or non-operational hours.

Pump Scheduling

Schedule pumps based on tank level, demand, or operating hours.

Compressor Optimization

Monitor pressure, runtime, leakage, load behavior, and efficiency.

Valve Control

Enable rule-based or alarm-based valve operation through PLC/relay outputs.

Alarm-Based Action

Trigger warnings or controls for pressure drops, leakage, and abnormal consumption.

Remote Monitoring

Give teams access to utility status through web and mobile dashboards.

Safety Interlocks

Integrate control logic with existing plant safety and operating requirements.

Audit Trail

Track alarms, reports, events, and operational records for review.

Sustainability

Make Utility and Sustainability Reporting Audit-Ready

Track water, gas, steam, compressed air, electricity, utility cost, CO₂ impact, and non-operational hour wastage from real operational data.

Monthly Utility Reports

Generate management-ready reports for consumption, cost, and operational review.

CO₂ Impact

Link utility consumption to sustainability and carbon visibility goals.

Department-Wise Data

Break down utility use by area, process, production line, or equipment.

Audit Readiness

Prepare structured records for ISO, ESG, management audits, and continuous improvement.

Why Syncross UMS

Built for Real Factory Utility Environments

Centralized Monitoring

Bring water, gas, steam, compressed air, and electricity into one dashboard.

Industrial Integration

Supports meters, sensors, PLC, SCADA, edge gateways, cloud, and on-premise deployments.

Smart Alerts

Alert teams for leakage, pressure drops, abnormal consumption, and equipment faults.

Scalable Analytics

Scale from single-site dashboards to multi-site utility visibility and reporting.

Let's Talk

Ready to transform your factory into a smart, data-driven operation?

Book a walkthrough with our industrial IoT team and see Syncross running on data like yours.